Industrial Electronic Repair — UK Wide

Industrial Power Supply Repair | Newcastle Upon Tyne

When a power supply fails, everything downstream stops with it. We diagnose and repair industrial PSUs — switch mode, linear and obsolete units — at component level, restoring full output and regulation without the cost or lead time of a replacement. In-house engineers, no subcontracting, based in Newcastle.

ISO 9001 & 14001 Certified  ·  NOF Member  ·  25+ Years Experience  ·  Degree-Qualified Engineers  ·  Assessed Within 1–2 Working Days

Multi-output industrial power supply undergoing component-level repair — Northern Power Electronics, Newcastle

Power supplies we repair

Power supply failure is one of the most common causes of unplanned downtime in industrial control systems. Our engineers repair PSUs across manufacturing, offshore, marine and utilities equipment — restoring units to full specification rather than swapping the whole assembly.

We work on switch mode, linear, uninterruptible and DC rail power supplies, including single- and multi-output units, high-voltage supplies, and PSUs built into larger drive or control panel assemblies. We also repair supplies from equipment the manufacturer no longer supports.

If you're not sure whether your unit is repairable, send us the make, model and fault description — we'll tell you honestly before you ship anything.

SMPS Linear PSU UPS 24V/48V DC Rail High Voltage PSU Obsolete PSU

Faults we diagnose and repair

Power supply failure usually comes down to a handful of well-understood causes. Component-level diagnosis means we find the actual failed part — not just the symptom.

Capacitor degradationElectrolytic capacitors dry out and lose capacitance over time, causing ripple, instability or complete output loss. Replaced with upgraded long-life, low-ESR types as standard.
Switching component failureMOSFETs and switching transistors fail under thermal stress or overvoltage. We test and replace individual devices rather than the whole power stage.
Rectifier and diode faultsBridge rectifiers and output diodes fail short or open, usually presenting as no output or a blown fuse on power-up.
Control IC failureA failed PWM controller causes erratic output, no output, or excessive noise on the rail.
Regulation driftOutput voltage wanders outside tolerance — often the first symptom before a harder failure, and worth catching early.
Protection circuit tripsOvercurrent and overvoltage protection can latch off due to a genuine fault or a failed protection component itself. We diagnose which before repairing.
Thermal and cooling failuresSeized fans, blocked heatsinks and degraded thermal compound cause overheating and shutdown. Checked on every unit through our workshop.
Transformer and magnetics faultsWinding failure or insulation breakdown in mains and HF transformers. Rewound or sourced as needed.

Our power supply repair process

PSU repair lives or dies on verification. Two units can fail identically on the bench and behave completely differently once real load is applied — so our process is built around proving the fix under the conditions that broke it in the first place, not just around swapping parts.

1

Incoming inspection

Checked for physical damage, contamination and signs of prior failure before any test power is applied.

2

Component-level diagnosis

Capacitors, switching devices, rectifiers and control ICs tested individually to find the actual failed part.

3

Written quote

Fixed price confirmed before work starts. If it's not worth repairing, we say so.

4

Component replacement

Faulty parts replaced to original specification, with upgraded long-life types where degradation was the cause.

5

Load testing

Output, ripple and regulation verified under simulated real operating conditions with an electronic load, oscilloscope and thermal camera.

6

Burn-in & report

Full burn-in cycle completed, then returned with a documented output report — not just a note saying "repaired and tested."

Power supply brands we repair

If your brand isn't listed, call us — we very likely repair it.

SiemensSchneider ElectricABB Allen BradleyPhoenix ContactPULS Mean WellOmronTDK-Lambda CoselBel PowerVicor WeidmüllerMitsubishiFanuc

Industries we support

Related services

Why customers choose NPE for PSU repair

Verified under real load, not just powered on

A PSU can power up fine on the bench and still fail under actual load. We test output, ripple and regulation using electronic loads and oscilloscopes to recreate your equipment's real operating conditions, then run a full burn-in cycle before dispatch.

Root-cause component replacement

Capacitor degradation, failed switching devices, and rectifier faults often look identical from the symptom alone. We identify the specific failed part rather than replacing the whole power stage on suspicion.

Long-life components fitted as standard

Where electrolytic capacitors are the likely point of future failure, we fit upgraded low-ESR, long-life types rather than direct equivalents — reducing the chance of the same fault recurring.

Obsolete and high-voltage PSU experience

We repair switch-mode, linear, and high-voltage supplies from equipment no longer supported by the manufacturer, sourcing or adapting components where the original part is discontinued.

Fast assessment on downtime-critical faults

A failed PSU takes everything downstream with it. We assess within 1–2 working days so dependent equipment isn't left offline longer than necessary.

Repair report with test data included

You receive documented output, ripple and load-test results alongside the fault description — not just a note saying "repaired and tested."

Frequently Asked Questions

How do you test a repaired power supply under load before it's returned?

We don't just power a unit up on the bench and call it done. Output voltage, ripple and regulation are measured under an electronic load that simulates your equipment's real operating conditions, using an oscilloscope and thermal camera to check for instability or heat build-up. Every repaired unit then goes through a full burn-in cycle before dispatch, and you receive documented test results with your repair report.

How do I know if my industrial power supply has failed?

Common signs: no output, output outside specification, downstream equipment tripping, the unit running hot, a burning smell, swollen capacitors, or a fuse that keeps blowing. If the PLC and drive check out, check the power supply next.

Is it worth repairing a power supply rather than replacing it?

In most cases, yes — repair typically costs a fraction of replacement, particularly on obsolete or higher-rated units. We'll give you a straight answer on your specific unit.

Can you repair obsolete power supplies no longer manufactured?

Yes — one of our core strengths. We repair PSUs from equipment installed decades ago, sourcing equivalent components where the original is discontinued.

How long does a power supply repair take?

Most repairs complete within three to five working days once the unit is in our workshop. Urgent cases can be prioritised on request.

What warranty do you offer on a repaired power supply?

Minimum 6-month warranty as standard, extended cover up to 24 months available, confirmed in writing with your quotation.